[labnetwork] Help ... Please !!! ... our safety guys have not clue about gas cabinets ...

Leo Ocola ocola at anl.gov
Thu Dec 23 11:08:14 EST 2010


John, and all,

I am deeply thankful for all your feedback.
Our safety guys are also thankful.

There is about a 2:1 ratio  (do not shut off : do shut off) in the Fab Network responses.

Although your comment covers some issues that are worth considering.
In our system, the double walled gas lines have vacuum in the 
void between the tubes. In this way, if there is a leak
it can be easily detected as a drop in vacuum.

Our gas cabinet and toxic gas piping supplier is
AES (Applied Energy Systems). Steve Buerkel is
the one who recommended we use the vacuum as a means 
to detect any leaks in double walled lines.

Thanks to all.

Leo



----- Original Message -----
From: "John Shott" <shott at stanford.edu>
To: "Leonidas E Ocola" <ocola at anl.gov>
Cc: "Rob Ilic" <rob at cnf.cornell.edu>, "Daniel Christensen" <dan at engr.wisc.edu>, "Fab Network" <labnetwork at mtl.mit.edu>
Sent: Thursday, December 23, 2010 8:49:36 AM
Subject: Re: [labnetwork] Help ... Please !!! ... our safety guys have not clue about gas cabinets ...

Leo et al:

Just to add another point of reference to this discussion.

Normally, our bottles are open and charged with gas all of the time ... 
50 weeks a year around the clock.  Gas detectors, seismic switch, etc 
shut the pneumatic valve in the pigtail in the event of a problem.

We do valve off the bottles during the holiday shutdown with product 
still in the lines ... but not for the safety reasons that you imply.  
During this shutdown period, we have 100% sensor testing with live gas 
performed by a third party with county hazardous materials inspectors 
witnessing each test.  That normally takes two full days and often has 
the TGO system in a state where it wouldn't call the fire department, 
for example, in the event of a real emergency.  Also, during that time, 
our fume scrubbers are shutdown for annual cleans.  When they are 
shutdown we have no ability to treat for a catastrophic leak so having 
the bottle valves shut eliminates the chance of a big release.  Finally, 
with the bottle valves off, it also allows us to check for static creep 
in the regulator and, by watching for high- or low-pressure changes over 
a period of days, provides at least a modest double-check of any leaks 
in the system.  In other words, because we are not using any of the 
gases and because we are working on systems that support those gases in 
various ways, we shut the bottle valves but without purging the gas lines.

Thanks,

John





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